K 2025 Unveils Peak Performance: Precision Crafted and Entirely Customer Focused
Under the motto “Pioneering Plastics – Performance. Perfected. For you.”, KraussMaffei will present itself at K 2025 as a total solution provider throughout the entire polymer processing value chain. Injection moulding technology, automation and additive manufacturing will concentrate on new technologies for ultimate efficiency, highest component quality, sustainability and uniform digitalization. The trade fair features include the innovative new all-electric PX series with simple MC7 control, the new Chopped Fiber Processing (CFP) process, an automated production line as well as digital solutions and innovations in additive manufacturing.
“What sets KraussMaffei apart is the unique combination of innovative mechanical engineering, profound expertise in process technology and intelligent digital solutions. And this in the areas of injection molding, automation, reaction process machinery, extrusion and additive manufacturing,” explains Jörg Stech, CEO of KraussMaffei Technologies GmbH. This portfolio is complemented by a global, high-performance service that supports customers throughout the entire product life cycle – with fast response times, maximum availability and digital tools such as the pioneersClub. “Our aim is to develop future-proof and sustainable solutions for our customers. Cost-effectiveness is clearly our top priority – and that’s exactly what we’ll be demonstrating live at K 2025 in Düsseldorf.”
PX series redefined: Compact, powerful, sustainable
A highlight at the KraussMaffei stand will be the world premiere of the all-electric PX injection molding machine series. The new generation impresses with outstanding energy efficiency, excellent shot weight consistency and short cycle times. The machines offer a wide range of applications and high overall equipment effectiveness (OEE) “The new PX machines from KraussMaffei are the most advanced injection molding machines on the market. Their attractive price-performance ratio and long service life make them a future-proof investment for our customers,” explains Jörg Stech.
Besides cost efficiency, the new series is also centered on sustainability: due to cutting-edge drive technology with energy recovery, low media consumption and a resource-efficient machine design, the PX machines provide highest values in energy efficiency during operation as well as during idle operation. Through their compact space requirements, they also allow flexible production cells with built-in handling and conveyor technology – perfectly optimized for the demands of modern manufacturing.
Live at K: New PX series with new LRXplus linear robot
At K 2025, KraussMaffei will be presenting the new all-electric PX series together with the new LRXplus linear robot. The LRXplus series provides versatile functions for flexible automation and is noted for high compatibility, both with KraussMaffei injection molding machines and with machines of other manufacturers as well as with different automation tasks.
Attendees at the trade fair will be able to see for themselves the cost-effective combination of PX machine and LRXplus robot in live operation at the KraussMaffei stand. Future-oriented applications in medical technology, technical components and packaging/logistics will also be presented.
New MC7 control generation: More power, more operating convenience
With the MC7, KraussMaffei presents a modern, web-based control platform. It impresses with its intuitive operation, powerful software and hardware architecture and the highest security standards. The MC7 architecture already includes the upcoming requirements of the Cyber Resilience Act (CRA). This means that the control system is even better protected against cyber-attacks and the distribution of malware. The CRA standard also makes it easier to connect machines to the network for digital data usage.
Another feature of the new MC7 control system is the new, web-based visualization concept, which impresses with its intuitive user guidance, clear display and extended functionality. The new interface makes set-up, operation and maintenance easier and increases efficiency in day-to-day production.
Revolutionizing the processing of chopped glass fibers
With the new Chopped Fiber Processing (CFP) process, KraussMaffei presents an economical solution for direct compounding of chopped glass fibers and polypropylene. Compared to conventional long glass fiber pellets, CFP offers significantly greater flexibility and noticeable cost advantages – while maintaining the same component performance.
At the heart of the process is a newly developed, patented screw geometry that ensures particularly efficient melting and homogeneous mixing of polymer and fibers. The result: high-quality, fiber-reinforced components with optimum material utilization.
Another advantage: CFP is compatible with all KraussMaffei standard injection molding
machines and can be easily retrofitted via the KraussMaffei Service. The return on investment (ROI) is less than one year. “The CFP process from KraussMaffei is currently unique on the market. For the increasing demand for fiber-reinforced plastics, we offer a real game-changer with the CFP solution to significantly reduce material costs,” explains Jörg Stech.
Visitors to the K 2025 can experience the CFP process live at the KraussMaffei stand on a GX 650-4300 in combination with a LRXplus linear robot. A complex tailgate component for the automotive industry will be produced, providing practical proof of the capabilities of the new technology.
When every part fits perfectly – Automated assembly cell
KraussMaffei is expanding its automation portfolio beyond injection molding technology to include autonomous automation cells that are versatile and easy to integrate. At K 2025, the company will be presenting a fully automated assembly cell that assembles three plastic parts in real time – without any manual intervention. The mobile, compact unit enables particularly short cycle times with a minimal error rate.
Assembly is carried out by form-fit clipping of the components. A laser scanner then checks the height and width of the components with an accuracy of 0.01 mm. An optical inspection automatically detects and sorts out faulty parts, while the good parts are filled directly into boxes.
Digitalization that makes the difference
Digital solutions that increase efficiency and make everyday production noticeably easier are an integral part of their strategy. Numerous innovations will be presented at K 2025: With the Dataset Manager, the socialProduction platform will receive new functions for transferring, versioning and comparing machine data sets. A new AI function supports machine operators with intelligent assistance in real time. Two new modules are being added to the tried-and-tested and patented APCplus machine function: cascadeX for cascade control and the new materialX database for customer-specific material parameters.
Additive manufacturing: Large format printing on a new level
Following the successful launch of the powerPrint at K 2022, they are presenting the new powerPrint FLEX and printCore variants at K 2025. These modular systems offer maximum flexibility, high productivity and excellent print quality for industrial applications – e.g. in design, mold making and functional end components.
As part of a live demonstration, KraussMaffei will be showing the powerPrint FLEX in combination with the new printCore extruder in an industrial robot cell. The focus will be on mold and die making applications as well as functional end-use parts and design models.
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